FMCG and F&B

Automation solutions for the consumption industry

The FMCG (Fast-Moving Consumer Goods) and F&B (Food and Beverage) industries are essential to global economies, meeting consumers' basic needs. These sectors face fluctuating demand, stringent regulations, and labour shortages, which challenge their operational efficiency and competitiveness.

What challenges do the FMCG and F&B Industries face?

Demand Volatility and Forecasting Issues:

The FMCG and F&B industries are subject to frequent demand fluctuations as a result of external market forces, seasonality, and changing consumer preferences.

  • Frequent demand fluctuations disrupt production schedules, leading to stockouts and overproduction.
  • Poor forecasting can lead to lost sales of 10-20% of potential revenue and loss in customer satisfaction of up to 30%.

Supply Chain Complexity and Traceability

Lack of transparency in supply chains can lead to quality control issues, delayed shipments, and increased costs.

  • Only 6% of FMCG companies achieve full supply chain visibility, affecting quality control and increasing costs by 10-15%.
  • 75% of companies experienced major supply chain disruptions in 2023, with only 20% having full traceability.

Rising Operational Costs

Companies in the FMCG and F&B industries feel the pinch from the increasing cost of labor, raw materials, and energy. :

  • Logistics and transportation costs have increased by 12-15%
  • Labor costs have risen by 10-15% annually and are expected to continue rising

Regulatory and Compliance Pressure

Strict rules about food safety and standards for sustainability pose major challenges for companies.

  • Food safety regulations have increased complexity, with 60% of companies facing challenges due to frequent changes.
  • Product recalls cost the FMCG sector an average of $10 million.

Labour Shortages and High Turnover

Labor-intensive tasks like material handling, packaging, and sorting are heavily reliant on human workers, who are hard to find and retain.

  • The FMCG sector faces a 20-25% average turnover rate, leading to inefficiencies in training and production quality.
  • 50% of companies report significant challenges due to labour shortages.

How Can Automation Help the FMCG and F&B Industries?

Production Lines

Robotic arms can bring precision to repetitive jobs on the production line and conveyor systems can be linked with machine vision and sensors to guarantee efficient product flow and instantly identify flaws.

  • Robotic arms improve output and consistency, with automation increasing production by 30-40% and reducing fault rates by 20%.

Packaging and Preparation

Automation can make a big difference in the time it takes to package things. Box packers, barcode scanners, and automatic labellers can make the process of packing easier, faster, and with fewer mistakes

  • Automated packaging processes, including box packers and barcode scanners, streamline operations and improve inventory management.

Intralogistics Automation

AMRs and conveyor systems can efficiently move materials between production lines and warehouses to speed up the process, reduce the risk of damage, and enhance safety.

  • AMRs and conveyor systems enhance the efficiency of moving materials, reducing handling costs by up to 40%.

Inbound and Outbound Operations

Inbound and Outbound Operations carry immense potential for automation.

  • Automated palletizers and AMRs minimize manual handling errors and speed up the movement of goods.

What should you consider when implementing Automation?

01

Future Scalability

Choose adaptable systems that allow for easy scaling to meet changing market demands.

02

Sustainability and Energy Efficiency

Opt for energy-efficient automation systems to reduce environmental impact while enhancing operational efficiency.

03

Integration with Existing Workflows

Ensure automation solutions seamlessly fit into current processes, promoting a smoother transition and faster ROI.

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